Quality Assurance Procedure
Stage of TestingElectrical Routine TestMedium Voltage and High Voltage Motors and GeneratorsHigh voltage Hydro generators and Turbo generators
Coils Rated Line Voltage in kVBars Rated Line Voltage in kV
3.36.61113.81113.815.75
1. Test on Individual coils (New coils and Bars)Tapping testNo debonding on the slot portion
Surge test at (1.7 * Un) KV5.611.218.723.46Conductors interlamination test at 110 V AC
AC HV Test at 1.3 * (2Un+1) KV10193037.83037.842.25
Tan delta testThe tan delta measurement carried out from 0.2* Un to 1.2* Un insteps of 0.2* Un
2. Test after Coils Insertion in wound Stator – Before connection
2. Test after Coils Insertion in wound Stator – Before connectionIR & PI1 KV2.5KV5KV5KV5KV5KV5KV
Surge test at (1.6 * Un) KV5.2810.5617.622NA
AC HV test at 1.2* (2Un+1) KV9.1217.0427.634.3227.634.3239
RTD’s HV testAC HV test at 1.5 KV for 5 seconds, Should not failure
RTD’s ResistanceMeasure the Resistance Value of all individual RTD’s and Variation should be within +/-15%
3. Test after Complete stator winding connectionWinding resistanceMeasure the Winding Resistance Per Phases
IR & PI1 KV2.5KV5KV5KV5KV5KV5KV
AC HV test at 1.1*(2Un+1) KV8.3615.6225.331.4625.331.4635.75
Surge test in KV2KV2KV2KV2KV5KV5KV5KV
Tan delta testThe tan delta measurement carried out from 0.2* Un to 1.2* Un insteps of 0.2* Un
RTD’s ResistanceMeasure the Resistance Value of all individual RTD’s and Variation should be within +/-15%
4.Test After Assembly of rotors Test After Assembly of rotors and StatorsWinding resistanceMeasure the Winding Resistance Per Phases
IR & PI1 KV2.5KV5KV5KV5KV5KV5KV
AC HV test at (2Un+1) KV7.614.22328.62328.632.5
Tan delta testThe tan delta measurement carried out from 0.2* Un to 1.2* Un insteps of 0.2* Un
RTD’s ResistanceMeasure the Resistance Value of all individual RTD’s and Variation should be within +/-15%